15kw Induction Melting System with Top-Suction Casting for Thin Rod

• Customization: Available
• Customized: Customized
• Condition: New
• Model NO.: CY-15VSC
• Power Source: Electric
• Automatic Grade: Semi-Automatic
• Type: Melting System
• Certification: CE, TUV
• Air Cooling: Rear Fan
• Auto Cooling Time: 1-99 Seconds
• Duty Cycle: 80%
• Max. Input Power: 7kw
• Water Flow Rate: 16L/Min.
• Warranty: One Year
• Transport Package: Wooden Box
• Specification: 15KW
• Trademark: CY
• Origin: Zhengzhou, China
• HS Code: 85141090
• Production Capacity: 210 Sets Per Month

Product Description

15KW Induction Melting System with Top-Suction Casting for Thin Rod Upto 1200
Introduction of induction melting system

is a 15KW induction heating/melting system with a Top-Vacuum-Suction mechanism. Such unique feature can produce cast products ( 3 - 5 mm Dia. rod shape) by raising and introducing the molten metal into the top quartz feeding tube.  The sucking force applied results in a fast movement of the melt and cause the rapid solidification of the melt inside the quartz feeding tube. It is an ideal tool for preparing small diameter alloy rod with reduced shrinkage cavity defects.

Specification of induction melting system
 

Induction Heater	Working Voltage: 220V AC, 50/60Hz, Single Phase Working Current: 34 Amp (40A breaker required) Max. Oscillating Power: 15KW Max Input Power: 7 KW Output Frequency: 30 - 80 kHz Adjustable Duty Cycle: 80% Induction Coil: 70mm(OD) x 65mm(ID) x 80mm(H)  Auto Heating Time: 1-99 seconds Auto Dwell Time: 1-99 seconds Auto Cooling Time: 1-99 seconds Air Cooling: Rear Fan Protection: Automatic water pressure, over temperature, and over power protection
Vacuum-Suction Casting Method	A top casting utilizes the suction force to produce a  3 - 5 mm rod shape metal alloy with the length of ~150mm max. Shrinkage cavity defects of the alloy can be significantly reduced by utilizing such suction casting method. The sucking force is generated by rapid movement of the syringe piston (manually operated)  Observation window (12mm Dia.) on the top flange allows you monitor the melt conditions  A 7 O.D x 4 I.D × 500 L mm quartz feeding tube is inserted from the feedthrough on the top flange. Warning: Never sucking cast metal alloy @ > 1200C to avoid damaging the quartz feeding tube.
Graphite Crucible, Refractory liners & Protective Shield	Refractory assembling: complete refractory assembling (5mm thick) made of alumina, including bottom crucible support, crucible holder, and cover
Sealing Flanges & Quartz Chamber	Stainless Steel Flange with high-temperature silicone o-ring and self-tighten structure Two needle valves and vacuum gauge installed on the flange. KF25 connector and 1000mm long SS pipe is included for connecting to vacuum pump
Water Chiller	Temperature range: 2 - 35°C Water Flow Rate: 16 L/min Water Tank: 6Liters made of stainless steel Note: It is recommended to use specific coolant to get the best performance. It is normal to wait couple of minutes for cooling down after several trials of heating
Vacuum Pump	One 156 L/min Double Stage Rotary Vane Vacuum Pump is included. Rate: 156 L/min up to 10e-4 torr vacuum. Max. Power Consumption: 400W Voltage: AC 208 -240V 50/60Hz, single phase.
Warranty	One-year limited warranty with lifetime support

More photos of induction melting system