15KW Multi-Cavity Induction Melting furnace System with Temperature-Controller upto 2000C for Hi-Throughput Alloy Research
Description of Induction melting furnace
CY-50KTC-M is a temperature-controlled induction melting system with multi-cavity, which can melt and solidify multi-alloy rod of 5-8 mm diameter at different composition up to 2000°C It is an ideal tool for high throughput material genome research to search new generation alloy.
Specification of Induction melting furnace:
| Induction Heater |
- Working Voltage: 220V, 50/ 60Hz, Three Phase
- Working Current: 5~52 Amps (60A breaker required)
- Max. Input Power: 15 KW
- Output Frequency: 30 - 80 kHz
- Duty Cycle: 80%
- Induction Coil: 150mm(OD) x 140mm(ID) x 65mm(H)
- Air Cooling: Rear Fan
- Protection: Automatic water pressure, over-temperature, and overpower protection
- Refractory Assembling: Complete refractory assembling made of alumina, including bottom crucible support, crucible holder and cover
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Temp. Controller & Thermocouple
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- Precision digital temperature controller with Automatic PID tunning
- 30 segments programmable for controlling heating and cooling rate as well as dwell time.
- Overheating & thermocouple failure protection.
- +/- 3 ºC temperature accuracy.
- Thermocouple: B type ( 1/4"x10"L )
- Continuous Working Temp. Range: 1000ºC~2000ºC
- Max. Heating Rate:
- 10ºC/second (1000ºC-1200ºC)
- 8ºC/second (1200ºC~1500ºC)
- 3ºC~6ºC/second (1500ºC~1700ºC)
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Graphite Crucible & Refractory liners
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- High Purity Graphite Crucible: 2" OD x 1.57"ID x 4" Depth (4.3'' Height) Crucible with multi-cavity is included for induction metal melting. ( please see the picture and select cavity diameter 6 or 8 mm before the order )
- 6 mm dia. Cavity: 16
- 8 mm dia. Cavity: 12
- Three-layer special design refractory liner can withstand temperature up to 2000°C.
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| Sealing Flanges & Quartz Chamber |
- Two-end Open Quartz Tube is included with dimensions of 130mm(OD) x 122mm(ID) x 360mm(L)
- Top Flange: Stainless steel hinged type flange with 1/4'' thermocouple feedthrough, needle valve and bard fitting.
- Bottom Flange: Stainless steel flange with needle valve and KF-25 vacuum port.
- KF25 right angle valve& clamps and 1000mm long SS bellows are included for connecting to vacuum pump
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| Pressure Sensor |
- Anti-Corrosive Capacitance Diaphragm Gauge (Gas Independent), measurement range upto 3.8x10E-5 torr
- One 24V,1A DC power adapter is included and ready to use. Input voltage for the adapter is 110~240V Single Phase.
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Flow Meter
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- Compact Direct Read Flow Meter, 100-1000 cc/min. with 1/4NPT
- Accuracy: 4%
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| Water Chiller |
- Temperature range: 5 - 30°C
- Water Flow Rate: > 16 L/m,
- Water pressure: 40PSI
- Note: It is recommended to use specific coolant to get the best performance.
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| Vacuum Pump |
- One 156L/m Rotary Vane Vacuum Pump is included
- Rate: 156 L/min up to 10e-2 torr vacuum.
- Max. Power Consumption: 0.4KW / 0.37KW
- For US customer, 110V Vacuum pump will be included
- If you choose high-speed turbo-pump, vacuum level can reach 10- 6 torr
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Heavy Duty Mobile Cart
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- Structure: Steel Frame Mobile Cart
- 600mm(L) x 800mm(W) surface for placing Induction Heater & Quartz Tube with Flange
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Protective Shield
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- For Non-UL Certified version, a protective shield made of phenolic sheets will be provided.
- For UL Certified version, a clear protective shield made of polycarbonate will be provided.
- The protective shield is to be placed around the quartz tube for safe operation
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| Product Dimensions |
- Induction Heater: 18.5"(L) x 12"(W) x 17"(H) (520mm x 520mm x 450mm)
- Water Chiller: 18"(L) x 18.7"(W) x 30"(H) (460mm x 475mm x 762mm)
- Heavy Duty Mobile Cart: 600mm(L) x 800mm(W) x 597mm(H)
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| Warranty |
- One year limited warranty with lifetime support
- Consumable parts such as processing tube, refractory liners, o-rings, and heating coil are not covered by the warranty
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| Warning |
- Attention: Protective inert gas must be continuously filled throughout the experiment in order to protect the graphite crucible and C thermocouple. The flow rate for gases should be limited to < 200 SCCM ( or 200ml/min)
- The Induction melting system is designed for use under vacuum and low pressure < 0.02 MPa
- Attention: A two-stage pressure regulator must be installed on gas cylinder to limit the pressure to below 3 PSI for safe operation.
- Never heat the furnace while the gas release valve is closed and a positive pressure condition exists within the furnace chamber. The pressure gauge must be used to closely monitor the chamber condition at all times during the heat process
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| Net Weight |
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| Shipping Weight & Dimension |
- #1: 410 lbs, 48"x40"x65"
- #2: 355 lbs, 48"x40"x48"
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Reference picture of Induction furnace:
Q. Are you a manufacturer or a trading company?
A. We are professional laboratory instrument manufacturers, have their own design team and factory, have mature technical experience, and can guarantee the quality of products and the optimal price.
Q. How is your company's product after-sales service system?
A. The product warranty period is 12 months, we can provide lifetime maintenance. We have professional pre-sales and after-sales departments that can respond to you within 24 hours to resolve any technical issues.
Q. How long is your delivery time? If I want to customize the instrument, how long does it take?
A.1. If the goods are in stock, it is 5-10 days. 2. We can provide customized services for our customers. It usually takes 30-60 days depending on the specifications of the custom instrument.
Q. Our country's power supply and plug are different. How do you solve it?
A. We can supply a transformer and plug according to your local requirements according to the power plug of different countries.
Q. How to pay?
A.T / T, L / C, D / P, etc., it is recommended to use Alibaba Trade Guarantee.
Q. How is the package of goods? Delivery methods?
A.1. Standard export fumigation sign wooden box packaging 2. Express, air, sea shipping according to customer requirements, find the most suitable way.
More questions, please contact customer service
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