Intermittent Faster Roll to Roll Coating System for Pilot Scale of Battery Electrode

Product Details
Customization: Available
Application: Hardware Spraying Equipment, Electronics
Warranty: 1 Year
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  • Intermittent Faster Roll to Roll Coating System for Pilot Scale of Battery Electrode
  • Intermittent Faster Roll to Roll Coating System for Pilot Scale of Battery Electrode
  • Intermittent Faster Roll to Roll Coating System for Pilot Scale of Battery Electrode
  • Intermittent Faster Roll to Roll Coating System for Pilot Scale of Battery Electrode
  • Intermittent Faster Roll to Roll Coating System for Pilot Scale of Battery Electrode
  • Intermittent Faster Roll to Roll Coating System for Pilot Scale of Battery Electrode
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Basic Info.

Model NO.
CY-SY400
Driven Type
Electric
Automatic Grade
Automatic
Packaging Material
Wood
Packaging Type
Cartons
Coating Width
50-160 mm Adjustable
Coating Thickness Precison
+/- 0.006 mm
Coating Speed
0-200 mm/Minute
Max. Rolled Diameter
200mm (Od)
Slurry Stirring
SS316 Moving Rod
Type
Electrostatic Spraying Equipment
Certification
CE
Method Type
Automatic
Condition
New
After-sales Service
Online Video
Coating
Liquid
Transport Package
Wooden Case
Specification
1000mm(L)x650mm(W)x650mm(H)
Trademark
CYKY
Origin
Henan
Production Capacity
100pieces/Month

Product Description

Intermittent Faster Roll to Roll Coating System for Pilot Scale of Battery Electrode 

The intermittent lithium battery coater is a three-roll transfer coating equipment, which is convenient for use in the surface coating process of various substrates. Especially used in the lithium-ion battery industry, the device is designed to facilitate the use of researchers, while meeting the requirements of coating accuracy and consistency equal to production, excellent drying effect, is the ideal choice for lithium-ion batteries, ultracapacitors, nickel batteries and other secondary battery research and development.

Features:

 Substrate tension control, strip stability, deviation correction device;
 Hot air oven, upper and lower double-sided blowing, high quality drying effect;
 Three-roll transfer coating, with a wide coating window;
 Comma scraper metering, with precision adjustment mechanism, to obtain high coating accuracy;
PLC control, touch screen operation, easy to use;
 Optional solvent recovery treatment device;


Compact Roll to Roll Coater specifications:
  1. Equipment functions:
 
Project Technical parameters
Suitable system Lithium iron phosphate, lithium cobalt, lithium manganate, graphite, silicon carbon and other system battery positive, negative plate coating process
Coating method Continuous coating, intermittent coating transfer coater
Number of oven sections 3 sections 1.5m oven
Mechanical speed Not less than 4.5m/min
Run substrate thickness Aluminum foil (Al) : 8 ~ 30um
Copper foil (Cu) :8~30um
Roll face design width 400 mm
Guarantee the width of the
coating
No less than 280mm
Coating roller, backing roller Diameter 120mm
Scraper roller 80mm diameter
Coating accuracy Better than ±3um (margin error ±5um)
Double sided coating weight
accuracy(mg/cm2)
Coating center value ±1.0%
Suitable for paste viscosity 2000~12000 (mPas)
Apply dry thickness fan on one side wai 30 to 200μm
Thickness adjustment Free adjustment, the dial indicator shows accuracy of 1um
Coating length Clearance: single piece Max.10000mm, white 8 ~ 120mm, fine
Degree ±0.5mm
Rectifying accuracy of
winding
+ / - 0.5 mm
Solvent characteristics Oil-based solvent NMP(s.g=1.033,b.p=204ºC)
Suitable for solid content range 20 ~ 85%
Coating size accuracy (mm) L≤±1, W≤±0.5
Alignment accuracy of front and back (mm) L≤±1, W≤±0.5


 
 

(2) The structure of each part:
Integral winding, head mechanism:


 
Items Technical parameter
Overroll mounting structure The steel frame is firmly installed
Overroll finish Metal aluminum roll surface oxidation
Tension control system Automatic control of constant tension, tension range 0~50N
Correction mode Automatic EPC control, stroke 50mm
Winding method The material roll is fixed with 3- inch inflatable shaft;
Uncoil single inflatable shaft
Maximum unwinding reel diameter Ф 300 mm
Maximum bearing capacity of
inflatable shaft
80KG
Number of inflatable shaft strips 1 strip
Main drive motor Servo motor
Overroll finish Metal aluminum roll surface oxidation, circular runout ≤30um
Scraper structure Double-sided comma scraper
Applicator roll (steel roll) Hard chrome coated surface
Back roller(rubber roller) Surface wrap imported EPDM
Adjust the intermittent height of the scraper Manual adjustment;
Stand-alone head position Install and operate before drying path

(3) Baking road
 
Items Technical parameter
Oven structure 3 sections individually heated in top and bottom arrangement
Oven length 1.5m/knot, a total of 3 sections,  three sections temperature control
Material SUS304 stainless steel
Temperature control Divided into normal working temperature control,
overtemperature monitoring alarm  protection control, each section  is completely independent control
Heating mode Electric heating, hot air circulation structure
Single oven heating power 9KW,3 sections total 27KW
Temperature in the bake Design Max150ºC, single section oven temperature difference ≤5ºC
Blowing method Upper and lower air blowing, upper and lower air room sharing heating body
Air nozzle structure The air nozzle groove is slotted by special mold
Fan control Contactor control
Heating control Solid state relays
Fan material SUS304 stainless steel
Solvent recovery system Optional

  1. Winding mechanism: the function is the same as that of winding, as follows
 
Items Technical parameter
Travel correction Outlet bake installation
Tension Automatic control of constant tension, tension range 0~80N
Installation structure Steel frame firmly installed
Number of winding inflatable shafts 1 single arm winch
 
  1. Control system:
 
Items Technical parameter
Main control system Touch screen, PLC, module, servo system
Operation mode Manual, automatic, emergency stop; The machine can be operated before and after
Alarm situation When the device fails, the touch screen will display the corresponding correction screen

4. Equipment accuracy:
1. Hardware accuracy
 
Items Technical parameter
Scraper Circle jump ≤±1.5um, Ra0.4,
straightness ≤±1.5um
Coating roller (steel roller) Circular runout ≤±1.5um, Ra0.4 straightness ≤±1.5um
Rubber roll Circle runout ≤10um, straightness ≤ 10um
Deviation correction + / - 0.5 mm

Compact Roll to Roll Coater product details:


Intermittent Faster Roll to Roll Coating System for Pilot Scale of Battery ElectrodeIntermittent Faster Roll to Roll Coating System for Pilot Scale of Battery ElectrodeIntermittent Faster Roll to Roll Coating System for Pilot Scale of Battery Electrode



Intermittent Faster Roll to Roll Coating System for Pilot Scale of Battery Electrode

Founded in 2005, Zhengzhou CY Scientific Instrument Co., Ltd. is a company specializing in the development and production of laboratory technology research equipment. The products are mixed, pressed, burned, cut, ground, polished, coated, analytical equipment and related consumables. Products include laboratory sintering equipment, coating equipment and so on. At present, it has been exported to 25 countries and regions such as the United States, Europe, and Southeast Asia, and has been well received by various scientific research units.

We have a mature technology research and development team, the number of technicians is 33, the company has 150 people, more than 500 square meters of office space, the factory covers an area of about 1,500 square meters located in Zhengzhou High-tech Zone Electronic Industrial Park. The products are mainly located in the research market, serving scientific research in the labs of universities and colleges, and can also customize products according to your needs.

Intermittent Faster Roll to Roll Coating System for Pilot Scale of Battery Electrode
Intermittent Faster Roll to Roll Coating System for Pilot Scale of Battery ElectrodeIntermittent Faster Roll to Roll Coating System for Pilot Scale of Battery Electrode

Q. Are you a manufacturer or a trading company?

A. We are professional laboratory instrument manufacturers, have their own design team and factory, have mature technical experience, and can guarantee the quality of products and the optimal price.

Q. How is your company's product after-sales service system?

A. The product warranty period is 12 months, we can provide lifetime maintenance. We have professional pre-sales and after-sales departments that can respond to you within 24 hours to resolve any technical issues.

Q. How long is your delivery time? If I want to customize the instrument, how long does it take?

A.1. If the goods are in stock, it is 5-10 days. 2. We can provide customized services for our customers. It usually takes 30-60 days depending on the specifications of the custom instrument.

Q. Our country's power supply and plug are different. How do you solve it?

A. We can supply a transformer and plug according to your local requirements according to the power plug of different countries.

Q. How to pay?

A.T / T, L / C, D / P, etc., it is recommended to use Alibaba Trade Guarantee.

Q. How is the package of goods? Delivery methods?

A.1. Standard export fumigation sign wooden box packaging 2. Express, air, sea shipping according to customer requirements, find the most suitable way.

More questions, please contact customer service

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