| After-sales Service: | Online Video |
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| Warranty: | 1 Year |
| Type: | Induction Heating Machine |
| Certification: | CE, ISO |
| Structure: | Vertical Type |
| Brand: | Cyky |
| Customization: |
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Audited Supplier Introduction of induction melting furnace:
This product is a vacuum induction furnace with induction heating, equipment melting temperature can reach 2000ºC. This furnace adopts stainless steel water-cooled chamber, equipped with quartz observation window to observe sample melting, which is suitable for metal sample melting and heat treatment, phase diagram study. The equipment uses high-quality high-frequency induction power supply, the largest support for custom 60KW high-frequency induction power supply. The equipment is equipped with a high-vacuum molecular pump set, which can effectively improve the vacuum of the substrate and thereby improve the melting quality. The equipment is also equipped with a lifting platform, a flip handle and a water-cooled copper crucible, which is convenient for the operator to perform casting and sampling operations after melting.
The equipment has comprehensive functions, fast melting, easy to use, energy saving and environmental protection, which is very suitable for laboratory research on metal samples.
Technical parameters of induction melting furnace:
| Parameter name | Parameter value |
| Input power supply voltage | 380 V |
| The number of power supply phases | 3 |
| Input power supply frequency | 50 Hz |
| Maximum output power | 45 kW |
| Maximum operating temperature | 2300°WITH |
| The number of temperature control zones | 1 |
| The size of the working area | Diameter 140 mm, length 160 mm |
| Cold vacuum level | 6.67*10-3 Pa |
| Flow rate | 3 Pa/h |
Means of temperature control |
0-1600°C - a tungsten-rhenium thermocouple in a protective shell (the thermocouple shell withstands heating up to 2000°WITH) 1600-2300°C - two-band Japanese infrared pyrometer Chino (operating wavelengths 0.9 μm and 1.55 μm, response speed 2-15 ms) |
| Operating temperature control error | ≤ ±1°WITH |
| Ability to work in an inert environment | Yes |
| Inert medium | argon |
| Inert gas pressure in the working chamber | 0.015 MPa |
| A means of control and monitoring of technical processes | Programmable logic controller with a touch display as part of the control unit |
Design of the furnace vacuum chamber |
Double-walled vertical cylinder with built-in water cooling system. The inner and outer layers are made of SUS304 stainless steel. The inner walls of the chamber are polished to a mirror shine (finishing class no lessD6). The upper and lower flanges, made of stainless steel, are welded to the two-layer furnace shell. The flange has a sealing groove in which the sealing ring is fixed. The seal and flanges are water-cooled to prevent aging of the seal ring, which further ensures chamber tightness. The furnace body has openings for the vacuum pump and thermocouple, and there is a window on the side of the furnace for visual inspection. The bottom of the furnace body is integrated with a mechanical lifting device for loading and unloading. |
Heater material |
Energy-saving tungsten mesh (purity 99%). The grid is connected to the electrodes. The transformer is connected to 3 electrodes through copper buses. The heating element, electrode and transformer form a control circuit with low power consumption. |
| Thermal insulation of the furnace chamber | Made of 2 layers of tungsten (inner layer) and 7 layers of molybdenum (outer layer), connected by a SUS304 stainless steel holder. |
Oven lid |
It has a two-layer stainless steel construction with built-in water cooling. The inner steel wall is polished to a mirror shine (class of surface treatment no lessD6). |
Water cooling system of the furnace body |
The water cooling system consists of a system of pipes and taps, a system of light and sound emergency signaling and an emergency shutdown of the power supply. The stove is equipped with an intelligent water cooling device, which is used to cool the stove and related devices (water flow rate - 85 l/h, reserve water capacity - 155 l, cooling capacity 29.5 kW). |
Vacuum system |
The vacuum system consists of a plastic-rotor mechanical vacuum pump TRP-48 with a direct drive (pumping speed 14 l/s, maximum pressure 0.4 Pa); diffusion pump (pumping speed 2000 l/s, limit pressure 0.00007 Pa); vacuum shutter (Ø200 mm); inert gas inlet and outlet valves; vacuum filter; pneumatic low-vacuum cranes; composite vacuum gauge; stainless steel pipes. The furnace is equipped with a small air compressor that opens or closes the pneumatic valves. |
| A means of monitoring the vacuum level | A composite vacuum gauge with a digital display is used to measure vacuum, which can provide continuous vacuum measurement (measurement range - 100000 Pa - 0.00001 Pa). |
Electric control system |
The control system uses a low voltage high current transformer. Omron electrical components with high precision control are used. The electrical control cabinet is manufactured according to Rittal standards and is easy to operate. The electrical system is controlled using programmable logic controllers, the parameters are displayed on the touch screen. User can set temperature, vacuum and program by touching the screen. It is possible to save technological modes (temperature, vacuum and gas consumption). The current state of all parameters is displayed directly on the touch screen. Temperature control can be performed both automatically (thanks to the automatic PID control function) and manually according to user requirements. The system is equipped with the function of safe use, shuts off the power in case of overheating, when the water supply stops, has the necessary light and sound alarm and a mandatory emergency switch. |
| Heater power supply system | Low voltage and high current transformer (converts 380V to 36V). |
| Vacuum chamber opening system | The lifting device has a two-layer stainless steel structure with built-in water cooling. The furnace lid rises and falls with the help of a motor, which ensures convenient access to the camera. |
Q. Are you a manufacturer or a trading company?
A. We are professional laboratory instrument manufacturers, have their own design team and factory, have mature technical experience, and can guarantee the quality of products and the optimal price.
Q. How is your company's product after-sales service system?
A. The product warranty period is 12 months, we can provide lifetime maintenance. We have professional pre-sales and after-sales departments that can respond to you within 24 hours to resolve any technical issues.
Q. How long is your delivery time? If I want to customize the instrument, how long does it take?
A.1. If the goods are in stock, it is 5-10 days. 2. We can provide customized services for our customers. It usually takes 30-60 days depending on the specifications of the custom instrument.
Q. Our country's power supply and plug are different. How do you solve it?
A. We can supply a transformer and plug according to your local requirements according to the power plug of different countries.
Q. How to pay?
A.T / T, L / C, D / P, etc., it is recommended to use Alibaba Trade Guarantee.
Q. How is the package of goods? Delivery methods?
A.1. Standard export fumigation sign wooden box packaging 2. Express, air, sea shipping according to customer requirements, find the most suitable way.
More questions, please contact customer service
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