Plastic products ultrasonic welding machine for electronic appliances, home appliances, communication supplies, stationery and toys
Principle of Servo ultrasonic welding machine:
Ultrasonic welding principle: the high-frequency signal oscillated by the oscillation circuit is converted into mechanical energy by the transducer (that is, high-frequency mechanical vibration energy with a frequency exceeding the auditory threshold of the human ear). The energy is transmitted to the plastic workpiece through the welding head at a rate of one second Hundreds of thousands of times of vibration and pressure make the joint surface of the plastic workpiece violently friction and melt. After the vibration stops, the short-term pressure maintained on the workpiece causes the two weldments to solidify in a molecular link. Generally, the welding time is less than 1 second, and the resulting welding strength is comparable to that of the body.
Ultrasonic welding method:
1. Welding: Refers to the process of welding two thermoplastic products in a broad sense. When the supersonic vibration stops, the solid material melts and welding is completed. The joint strength is close to a whole piece of continuous material, as long as the joint surface of the product is designed to match, there is absolutely no problem with complete sealing.
2. Disc coupling: The process of melting a mechanical lock to form a plastic bolt of different material.
3. Embedding: embed a piece of metal element into the reserved hole of the plastic product. It has the advantages of high strength, short molding cycle and fast installation, similar to the insert in the mold design. The process of melting a mechanical lock to form a plastic bolt of different materials.
Servo ultrasonic is mainly aimed at: small, fragile, thin film parts, refractory materials, high strength requirements or welding structures that are not optimized for welding.
Servo ultrasonic has more precise performance and can meet the flexibility of process requirements, bringing you more efficient and faster production.
The advantages of servo ultrasonic: can control the segmented speed, the stroke can be controlled at 200 mm per second, and the welding time is 0-200 per second.
When welding plastic products, the ultrasonic welding machine does not need to add any adhesives, fillers or solvents, nor consume a lot of heat sources. It has the advantages of easy operation, fast welding speed, high welding strength, high production efficiency and so on. Therefore, ultrasonic welding technology is more and more widely used.
Application scope of Servo ultrasonic welding machine:
Electronic and electrical industry:
Electronic and electrical products are strongly upgraded, and the requirements for welding of plastic parts are becoming higher and higher. Ultrasonic welding technology has the advantages of environmental protection, energy saving, safety, no need for auxiliary agents, etc., which meets the high demand of the electronic and electrical industry.
Electronic equipment and accessories using ultrasonic welding technology are: Battery case, charger, valve-controlled sealed maintenance lead-acid battery, 3-inch floppy disk, U disk, SD card, CF card, USB connector ,: prepaid water meter and electricity meter, communication equipment, cordless phone, mobile phone accessories, mobile phone case, Battery case, charger, valve-controlled sealed maintenance lead-acid battery, 3-inch floppy disk, U disk, SD card, CF card, USB connector, Bluetooth / video tape reel, computer, electronic watch, mobile phone, MP3, disk , Mobile phone battery, charger, mobile phone case, switch socket, Bluetooth, etc.
Home appliance industry:
With the rapid development of the home appliance industry, the requirements for conventional plastic welding continue to increase, and more and more materials can be welded in household appliances.
Application of ultrasonic welding technology of home appliances equipment and accessories are: Steam iron, plastic board of water dispenser, housing of TV set, transparent panel of recorder, remote controller, portable solar lamp shade, plastic frame of juicer, vacuum cleaner parts, housing of shaver, screw fixing base of TV set, housing of anti-mosquito lamp, removing sink of washing machine, etc. Need firm, sealing and beautiful plastic welding technology.
Consumables communication industry:
Consumables communication is consumables and communication equipment. As we all know, the contemporary society's demand for communication equipment and high quality requirements continue to increase. Welding of plastic parts of equipment is the key to product quality.
The consumable communication of ultrasonic welding technology includes: ink cartridges, telephones, mobile phone chargers, power adapters, communications equipment nuts embedded, plastic parts of consumables, magnetic tapes, toner cartridges, fax machines, mobile phone cases, etc.
Stationery toy industry:
The society pays more and more attention to the environmental protection and safety of commodities. Due to the use of ultrasonic technology, the products are clean, efficient, firm, free of glue, screws, adhesives or other auxiliary products to meet the needs of society. This reduces production costs.
The stationery toys with ultrasonic welding technology include: key chains, mobile phone pendants, toy nipples, flash balls, ink cartridges, folders, business card holders, photo albums, folding boxes, PP hollow plates, pen sets, ink cartridges. It greatly enhances the competitiveness of enterprises in the market.
Packaging and processing industry:
In the packaging and processing industry, many ultrasonic welding technologies are used, such as: welding of special sealing belts for sealing of hoses, welding of air filter bags, polypropylene filter bags for water treatment, non-woven fabric bags, and welding of corrugated containers. Ultrasonic welding is a good helper in the packaging industry.
Packaging processing with ultrasonic welding techniques include: anti-counterfeit wine bottle caps, nail scissors boxes, ziplock bags, shopping bags, toothpick boxes, paper cups, instant noodle paper bowls, dairy packaging boxes, etc.
Textile industry:
Ultrasonic welding technology is mainly applied to non-woven fabrics in the textile industry. Non-woven fabrics are moisture-proof, breathable, non-combustible, easy to decompose, and recyclable. They are an environmentally friendly material and are widely used.
Non-woven products suitable for ultrasonic welding are: clothes lace, backpacks, handbags, curtains, raincoats, bed covers, pillowcases, car covers, masks, packaging tapes, surgical gowns, chair covers, quilt covers, protective clothing, accessories, Umbrellas, lampshades, toys, gloves, tablecloths, etc.
Jewelry daily industry:
In the daily necessities, there are many products that require plastic welding technology for manufacturing and processing. Ultrasonic plastic welding technology has unique advantages and is widely used.
The daily necessities using ultrasonic welding technology include: photo frames, key chains, plastic lighters, toothpick boxes, luggage boxes, sealed containers, hollow crate boxes, jewelry boxes, cosmetic boxes, Christmas ornaments, hair accessories, lunch boxes, inner loose boxes . It has the best effect on plastic materials such as PUC, PMMA, PS, PPS, PBT, ABS, PP, PE, PC, PETG and other daily necessities.
Auto parts industry, automobile industry:
Welding is a key link in automobile manufacturing. There are more and more plastic parts in automobiles. Plastic welding is closely related to the final quality of automobiles.
Detail pictures of Servo ultrasonic welding machine:
Founded in 2005, Zhengzhou CY Scientific Instrument Co., Ltd. is a company specializing in the development and production of laboratory technology research equipment. The products are mixed, pressed, burned, cut, ground, polished, coated, analytical equipment and related consumables. Products include laboratory sintering equipment, coating equipment and so on. At present, it has been exported to 25 countries and regions such as the United States, Europe, and Southeast Asia, and has been well received by various scientific research units.
We have a mature technology research and development team, the number of technicians is 33, the company has 150 people, more than 500 square meters of office space, the factory covers an area of about 1,500 square meters located in Zhengzhou High-tech Zone Electronic Industrial Park. The products are mainly located in the research market, serving scientific research in the labs of universities and colleges, and can also customize products according to your needs.
Q. Are you a manufacturer or a trading company?
A. We are professional laboratory instrument manufacturers, have their own design team and factory, have mature technical experience, and can guarantee the quality of products and the optimal price.
Q. How is your company's product after-sales service system?
A. The product warranty period is 12 months, we can provide lifetime maintenance. We have professional pre-sales and after-sales departments that can respond to you within 24 hours to resolve any technical issues.
Q. How long is your delivery time? If I want to customize the instrument, how long does it take?
A.1. If the goods are in stock, it is 5-10 days. 2. We can provide customized services for our customers. It usually takes 30-60 days depending on the specifications of the custom instrument.
Q. Our country's power supply and plug are different. How do you solve it?
A. We can supply a transformer and plug according to your local requirements according to the power plug of different countries.
Q. How to pay?
A.T / T, L / C, D / P, etc., it is recommended to use Alibaba Trade Guarantee.
Q. How is the package of goods? Delivery methods?
A.1. Standard export fumigation sign wooden box packaging 2. Express, air, sea shipping according to customer requirements, find the most suitable way.
More questions, please contact customer service
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