• High Temperature High Pressure Tube Furnace with Optional Alloy Tube

High Temperature High Pressure Tube Furnace with Optional Alloy Tube

Type: High-Pressure Split Tube Furnaces
Certification: CE
Structure: Horizontal Type
Brand: Cyky
Product Name: High-Pressure Split Tube Furnaces
Transport Package: Wooden Case
Customization:
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Basic Info.

Model NO.
CY-OTF-1200X-HPV
Specification
high-pressure split tube furnaces
Trademark
CYKY
Origin
China
HS Code
85141090
Production Capacity
500 Sets Per Month

Product Description

High temperature High Pressure Tube Furnace with Optional Alloy Tube ( 900 or 1100C max heat temp.)

Description of the high pressure tube furnace:
CY-OTF-1200X series high-pressure split tube furnaces can be chosen from two kinds of alloy tube, e.g. Stainless steel 310S refractory alloy or Ni-based superalloy, which offer a solution of heating treatment under high positive pressure with/without inert gas support to process special compound material. The furnace can be heated up to max. 900°C or 1100°C with the optional vessel. The operating positive pressure is from 105 to 800 psi according to different heating temperature. 
  • Heating temperature up to max. 900°C or 1100°C, Depends on tube alloy
  • Stainless steel or nickel-base superalloy processing tube is included ( please choose from product optional )
  • Max pressure up to 800 PSI.depended on tube alloy
  • Double layer steel casing with air cooling to keep furnace surface temperature lower than 60°C. High purity fibrous alumina insulation for Max. energy saving
  • PID automatic control with 30 steps programmable. Automatic overtemperature and thermally broken protection
  • One set of high positive pressure flange 
  • The pressure sensor is installed in the flange. The pressure will be displayed in the pressure controller in the front panel of the furnace. The alarm system is built in the pressure controller which allow the user to set up the high and low limit point of pressure. When the measuring pressure exceeds limit point, the alarm strobe and whistle will be activated for warning
  • The furnace is able to be controlled by a computer. And the software and USB cable are included
Specification of the high pressure tube furnace:
  CY-OTF-1200X-HVHP-80(60)-SS CY-OTF-1200X-HVHP-60-GH
Process Vessels (Pls select the tube size in options bar) SS310S Stainless Steel alloy
80mm O.D x 70(±2) mm I.D x 1000 mm L or 60mm O.D x 50(±2) x 1000 mm L

 
Ni-based superalloy GH747 (Click to download GH747 nickel based alloy datasheet) OD 60 x ID 52 x Length 1000 (mm)
 
Copper gasket
 
For 80mm O.D tube:
99 O.D x 82 I.D x 2.2mm
For 60mm O.D tube:
82 O.D x 63.6 I.D x 2.2mm
For 60mm O.D tube:
82 O.D x 63.6 I.D x 2.2mm
Working Pressure vs. Working Temperature
577 PSI max at ≤500°C
511 PSI max at ≤600°C
428 PSI max at ≤700°C
363 PSI max. at ≤800°C
185 PSI max at ≤900°C
Attention: Never heat up above 900°C
900°C max.for < 1hr 
725 PSI (5 Mpa) max. at ≤800°C
435 PSI (3 Mpa) max. at ≤900°C
217 PSI (1.5Mpa) max. at ≤1000°C
145 PSI (1 Mpa) max. at 1100°C

Attention: Never heat up above 1100°C
1100°C max.for < 1hr 
Pressure Measurement Range
0~15Mpa
0~15Mpa
Max. Heating Temperature  900°C  1100°
Working Gases
Inert gas & Hydrogen
Inert gas, hydrogen, and oxygen
Heating Temperature 1100°C max.for < 1hr 
800°C continuous
1100°C max.for < 1hr 
1000C for continuous
Heating Rate ≤30°C/min ≤20°C/min
Heating Element Fe-Cr-Al Alloy doped by Mo Fe-Cr-Al Alloy doped by Mo
Heating Zone Total length: 440mm Single zone
Constant temp. zone: 150mm ±1°C
Total length: 440mm Single zone
Constant temp. zone: 150mm ±1°C
Temperature Control  PID control method with over-temp protection
Temperature stability: ±1°C
Demo video here)

 
PID control method with over-temp protection
Temperature stability: ±1°C
Demo video here)

 
Thermocouple
Omega 3mm OD K Type with high-temperature tolerance (220°C) connector

Omega 3mm OD K Type with high-temperature tolerance (220°C) connector
Positive Pressure Sensor Installed in high-pressure flange Installed in high-pressure flange
PC control
 
Yes
 
Yes
 
Pressure Alarm System Upper limit and lower limit control method
Alarm strobe and warning whistle
Upper limit and lower limit control method
Alarm strobe and warning whistle
Voltage
AC 220V 50/60Hz
AC 220V 50/60Hz
Power
2.5KW 
(20A breaker required)
2.5KW 
(20A breaker required)


Application Notes
  • The heating temperature must be limited by the certain pressure level due to vessel material strength. Please refer to the specifications
  • The pressure is increasing while the temperature is rising during operation. So you need to calculate the pressure changing towards your target temperature and set a safe value of pressure during process
  • The furnace uses a tube with conflate designed flanges.
  • Note: Please never use ordinary SS tube to connect to gas-inlet for using > 5Mp pressure, which may cause tube exploded. 
  • The safety pressure relief valve is available to be installed at the downstream side.
  • A small quartz or Alumina boat should be used to load the sample inside the vessel. Please click the link below to order separately. Never place the sample directly onto the vessel without a crucible. Vessel service-life could be reduced significantly if you do so.
  • You may use gold or nickel foil to wrap the crucible boat to minimize the contamination to the pressure vessel.
  •  
  • Optional torque wrench is available here to avoid overtightening the flange bolts
  •  


Safety Note
  • Ni-based Superalloy ( Waspaloy or equivalent) is a reliable processing tube which can be used under high temperature and high pressure. It has excellent ductility and tensile property so only creep deformation happens under overpressure destruction test and following by a crack formed (usually at the hot zone at the center of the tube) to release the pressure. Brittle fracture won't happen in the overpressure destruction test which means no tube explosion will happen under the overpressure of inert gas or safe gas or under other accidents causing overpressure of inert gas or safe gas.
The pics show Ni-based Superalloy tube under overpressure test
  • Attention: For the use with flammable, toxic or corrosive gas, you must contact engineering group for the consultation to know all the prerequisites and precautionary measures.
  • Attention A two-stage pressure regulator must be installed on the gas cylinder to limit the pressure to below 3 PSI for safe operation. Please click here to learn how to install the gas regulator.
  • Do not over tightening the flange screws as this may cause permanent damages to the flange or screws. Please refer to the instructions about proper torque for installing CF flange bolts.We recommend you use a torque wrench to tighten the screws with the flange.
Warranty One year limited manufacturer warranty with lifetime support (Consumable parts such as processing tubes, o-rings and halogen lamps are not covered by the warranty, please order replacements at related products below
Reference picture of the high pressure tube furnace:
High Temperature High Pressure Tube Furnace with Optional Alloy Tube
Other related high pressure tube furnace:
High Temperature High Pressure Tube Furnace with Optional Alloy Tube

High Temperature High Pressure Tube Furnace with Optional Alloy Tube
Our company information:
Zhengzhou CY Scientific Instrument Co., Ltd.-founded in  2013 is a high and new technology enterprise registered in Zhengzhou,Henan province. We mainly supply the lab instruments for material research in labs like the cutting machine, milling machine, polishing machine, sintering furnace, mixing machine, glove box, film coating machine, etc.

Contact information:
contact phone: 0086 371 55365392

 

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