15KW small vacuum split induction heating/melting system upto 2000C with Complete Accessories
Description of Induction melting furnace
CY-25VIM is a small vacuum split induction heating/melting system with complete accessories, including a 15KW induction heating power supply, Quartz Tube with Flange & Valve, Graphite Crucible & Refractory Assembling, 4L/m Recirculating Water Chiller, Vacuum Pump, and Mobile Cart. It is an ideal tool for researching new metallic alloys with both melting points < 2000ºC and quantity < 500g.
Specification of Induction melting furnace:
| Induction Heater |
- Working Voltage: 220V AC, 50/ 60 Hz, Three Phase
- Working Current: 42 Amp (50A breaker required)
- Max. Input Power: 15KW
- Output Frequency: 30 - 80 kHz Adjustable
- Duty Cycle: 80%
- Induction Coil: 95mm(OD) x 85mm(ID) x 50mm(H)
- Auto Heating Time: 1-99 seconds
- Auto Dwell Time: 1-99 seconds
- Auto Cooling Time: 1-99 seconds
- Air Cooling: Rear Fan
- Protection: Automatic water pressure, over-temperature, and overpower protection
|
Vacuum Chamber
& Graphite Crucible |
- Quartz Tube
- Half Open Quartz Tube is included with dimensions of 80mm(OD) x 75mm(ID) x 300mm(L)
- Optional: 100mm(OD) x 92mm(ID) x 300mm(L) Quartz Tube is available at extra cost
- Vacuum Flange:
- Stainless Steel Flange with high-temperature silicone o-ring and self-tighten structure
- Two valves and vacuum gauge installed on the flange.
- KF25 connector and 1000mm long SS pipe is included for connecting to the vacuum pump
- High Purity Graphite Crucible: 2.285"(OD) x 1.415"(ID) x 3.05"(Deep) Crucible (79mL) included for heating and melting
- Complete refractory assembling made of alumina, including bottom crucible support, crucible holder, and cover.
- One chamber shield is included to protect the chamber from foreign objects damage as well as containing the exploded piece of the chamber.
- ( optional) (BN crucible -optional)
|
| Working Temperature |
- This induction heating system can reach 2000oC via graphite heater
- No temperature controller. The temperature will be determined by sample melting via adjusting current
- If you need accurate temperature control, please order the induction heating system at CYKY
|
Water Chiller
|
- Temperature range: 5 - 30°C
- Water Flow Rate: 16 L/min
- Water Tank: 12 Liters made of stainless steel
- Note: It is recommended to use the specific coolant to get the best performance.
- For US customer, 110V water chiller will be included
|
Vacuum Pump
|
- One 156L/m Rotary Vane Vacuum Pump is included
- Rate: 156 L/min
- Max. Power Consumption: 0.4KW / 0.37KW
- For US customer, 110V Vacuum pump will be included
|
Heavy Duty Mobile Cart
|
- Structure: Steel Frame Mobile Cart
- 600mm(L) x 800mm(W) surface for placing Induction Heater & Quartz Tube with Flange
|
Protective Shield
|
- For Non-UL Certified version, a protective shield made of phenolic sheets will be provided.
- For UL Certified version, a clear protective shield made of polycarbonate will be provided.
- The protective shield is to be placed around the quartz tube to contain the shooting glass shards if accidents were to happen.
|
| Product Dimensions |
- Induction Heater: 18.5"(L) x 12"(W) x 17"(H) (470mm x 300mm x 430mm)
- Water Chiller: 18"(L) x 8.7"(W) x 28"(H) (460mm x 220mm x 530mm)
- Heavy Duty Mobile Cart: 600mm(L) x 800mm(W) x 597mm(H)
|
| Warranty |
- One year limited warranty with lifetime support
- Consumable parts such as processing tubes, o-rings, and heating coil are not covered by the warranty
|
| Application Notes |
- The heater will shut down if over output occurs. Please reduce coil cycle number or sample size to keep the heater operating under Max power
- Melting time and temperature are related to materials, the crucible, refractory insulation, etc. If you do not know whether the induction heater can melt your sample or not, please contact our engineer for consulting. Have your alloy's composition, melting point, and quantity to be melted prepared
- The Induction Melting System is designed for use under vacuum and low pressure < 0.02 MPa / 0.2 Bar/ 3 PSI and the flow rate for gases should be limited to < 200 SCCM ( or 200ml/min
- Attention: A pressure regulator must be installed on your input gas tank and have the output gas pressure set below 3 PSI at all times after opening the gas tank with the gas maintained in a continuous flowing condition. Gas build-up with pressure levels exceeding over 3 PSI may cause irreversible damage to the furnace chamber.
- Never heat the furnace while the gas release valve is closed and a positive pressure condition exists within the furnace chamber. The pressure gauge must be used to closely monitor the chamber condition at all times during the heating process; please open the gas release valve immediately once the chamber pressure has reached over 3 PSI to prevent unforeseeable damages.
|
| Net Weight |
105 kg (230 lbs) |
| Shipping Weight |
160 kg (350 lbs) |
| Shipping Dimensions |
47" x 40" x 40" |
Reference picture of Induction furnace:
Q. Are you a manufacturer or a trading company?
A. We are professional laboratory instrument manufacturers, have their own design team and factory, have mature technical experience, and can guarantee the quality of products and the optimal price.
Q. How is your company's product after-sales service system?
A. The product warranty period is 12 months, we can provide lifetime maintenance. We have professional pre-sales and after-sales departments that can respond to you within 24 hours to resolve any technical issues.
Q. How long is your delivery time? If I want to customize the instrument, how long does it take?
A.1. If the goods are in stock, it is 5-10 days. 2. We can provide customized services for our customers. It usually takes 30-60 days depending on the specifications of the custom instrument.
Q. Our country's power supply and plug are different. How do you solve it?
A. We can supply a transformer and plug according to your local requirements according to the power plug of different countries.
Q. How to pay?
A.T / T, L / C, D / P, etc., it is recommended to use Alibaba Trade Guarantee.
Q. How is the package of goods? Delivery methods?
A.1. Standard export fumigation sign wooden box packaging 2. Express, air, sea shipping according to customer requirements, find the most suitable way.
More questions, please contact customer service
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